From individual machines to connected manufacturing.
Our software brings controls, data and intelligent automation together. Discover the new possibilities this opens up for your production, in new systems as well as existing ones.
Use data. Move production forward reliably.
Software makes production intelligent: it controls machines and systems, connects them and brings their data together. This gives you a holistic view of your production and shows which factors shape your processes. This transparency lays the foundation for learning systems that respond to change and move your production forward in a targeted way.
Machine control: the basis for process control and operation.
A clearly structured, reliably programmed machine control system is the foundation for further software functions. It controls the process and makes the system operable for your employees. Its expandable architecture is the basis for connectivity, data acquisition and intelligent applications.
A strong software foundation starts at the machine. We use suitable control architectures and program system controls to suit each system and customer. A modular, documented program structure in turn leaves room for later expansion. Standardized interfaces connect machines and workflows. This simplifies maintenance and service and makes production data available for analysis.
Safety is built in from the start: safety-related control functions protect your employees and support productive workflows. We implement them in line with applicable standards and tailor them to human-robot collaboration.
Your employees see at a glance what is happening in the system. Clear HMI interfaces guide them through faults and changeovers. At manual workstations, a workflow manager supports the work steps. Centrally managed recipes and separate parameters for each product type make variants available at the push of a button and help prevent changeover errors.
Suitable for
Connected production: every component fully traceable.
With our Advanced Data Management, we seamlessly connect machines, products and higher-level systems. This way, you know for every component when, where and with which parameters it was produced.
We connect machines and production data into a continuous flow of information. Standardized interfaces simplify the connection to other systems and avoid duplicate data maintenance. From reliable data acquisition and concept workshops to support, we guide the integration into new and existing systems.
For every component, we record the data relevant for traceability and analysis, such as production parameters and selected test results. We archive images from inspection processes specifically where they add value. This keeps data volumes manageable, while product and process histories enable comparisons and root cause analyses.
With SCADA and MES, you keep track of your production from one central point. The solutions visualize material flow and log process and quality data, so you can control and monitor workflows precisely. They are also suitable for medical technology applications.
Suitable for
Data analytics: turning KPIs into improvements.
Ongoing analyses make developments and potential in your manufacturing visible. We prepare production and quality data so that you can spot trends early and improve your processes in a targeted way.
Keep your production in view: our monitoring shows system status and production flow in real time and flags technical issues early. KPIs on output, availability and cycle times make developments visible at system and line level, directly at the system if needed.
Quality shows in the data: our Quality Data Management links test results from the entire line with process and machine data. This reveals patterns and deviations. Anomalous components can be compared with normal ones, causes narrowed down and improvements applied on a solid basis.
Use machine data to align maintenance with production planning and optimize cycle times. Before-and-after comparisons show which measures work. On this basis, your processes can be improved step by step during ongoing operation.
Simulation and virtual start-up: save time, reduce risk.
Simulation provides clarity early on: even before construction, we test systems and workflows in a virtual model and optimize how they work together. This way, you go into installation and commissioning well prepared.
Even before construction, we compare layout variants and calculate cycle times and capacities. We simulate buffers, transport routes and the sequence of operations to detect bottlenecks early and plan the linking layout on a solid basis. This gives you a reliable foundation for investment decisions.
We combine mechanics, controls and workflows in a digital model. There, we check and optimize processes and test the controls before the actual start-up. As a result, commissioning is well prepared and takes less time. Even after start-up, the digital twin remains usable for training and retrofits.
We check robot paths and the reachability of work points in the virtual model. In doing so, we examine possible collisions and safe distances to people and machines before the system is built.
Adaptive automation: intelligently adapting to changing requirements.
With adaptive robotics, systems respond flexibly to changing product variants and different component positions. Intelligent detection and adapted motion sequences enable reliable processes even when requirements change.
Camera-based 2D and 3D detection captures components even when their position changes. Adaptive robotics adjusts movements to tolerances and positional deviations. This creates a basis for bin picking and handling, reduces programming effort for new variants and can also be used for collaborative applications.
Force and torque values are monitored in real time so that sensitive components can be joined in a controlled and reproducible way. Press-fit and joining processes can thus be carried out gently, and every process is documented.
A data-based AI assistant supports your employees with relevant guidance in the event of faults and deviations. Recommendations based on system data make it easier to assess complex situations and help make informed decisions.
What Physical AI can do for you today.
Robotics and AI open up new possibilities for industrial production. We combine these innovations with our engineering experience and make Physical AI usable in your production. As an Agile Robots company, we have direct access to the latest developments in robotics and AI.
What ended up running in production: 3 real-world examples.
Your automation project starts here.
Tell us what needs to be moved and how heavy it is. Together we will plan a material flow that fits your layout and your volumes.
